High Accuracy Capsule Tablet Bottle Filling Machine Pharma Packaging Line

Application:
High Accuracy Capsule Tablet Bottle Filling Machine Pharma Packaging Line is designed for precise counting and automatic packaging of capsules, tablets, pills, soft gels, and vitamins. This pharma packaging line is widely used in pharmaceutical, nutraceutical, and health supplement industries, ensuring hygienic, efficient, and reliable bottle packaging at speeds of up to 40 bottles/min.

Suitable Products:
This line of counting is extensively used in the health supplement and functional food industry which provides precise and effective counting as well as filling and packaging for various kinds of products that are solid.
1. Pharmaceutical Products
* Hard Gelatin Capsules: Usually utilized in medical and nutritional supplements to ensure accurate dosage control.
* Soft Gel Capsules: Ideal for liquid and oil-based substances like fish oil, vitamin E, the cod liver oil.
* Tablets: These include coated tablets, tablets that are uncoated, chewable tablets, as well as compressed tablets.
* Pills: Perfect for small-sized pharmaceutical products that require high accuracy in filling and counting.
2. Snacks & Functional Foods
* Gummy Capsules Soft and chewy Gummies, like collagen gummies and vitamin Gummies.
* Effervescent tablets: Tablets which dissolve in water and are used to supplement electrolyte or vitamin C drinks.
* Candy Capsules: Nutrients and energy candies in uniform shapes to make it easier to count and packaging.
* Spirulina: Nutritional algae tablets that are typically packed in bottles for health food markets.
3. Health & Nutritional Products
* Nutritional Supplements for Diet: Multivitamins calcium tablets, probiotics and various other nutritional capsules.
* Herbal Capsules are filled with herbal powders that are natural like turmeric, ginseng or moringa.
* Caffeine Capsules: Energy booster capsules for fitness or sports nutrition.
* Minerals: These include zinc as well as calcium, iron magnesium, as well as other important mineral tablets.

Package Type:
The capsule counting line can be used with a wide variety of bottles and kinds of materials to meet the different needs of production and the market. It's ideal for:
* PET bottles (HDPE PET) are the most commonly used containers for capsules and tablets, which are lightweight, strong durable and water-resistant.
* Glass Bottles are ideal for premium pharmaceutical and nutritional supplements with excellent barrier protection as well in a classy design.
* Amber Bottles are designed to shield items that are sensitive to light, such as herbal capsules soft gels, vitamins and soft gels from UV-induced harm.
* Round Oval, Square, or Round Bottles: Various shapes are available to match the branding and labeling requirements.
Different styles of caps are compatible with flip-top caps, screw caps, caps made from aluminum, and child-safe caps, offering safety and convenience.
This flexibility makes the capsule counting filling line to be an ideal choice for manufacturers of supplements and pharmaceutical manufacturing brands and producers of health foods.

Workflow: 
This is bottle filling machine pharma packaging line for capsules, tablets, pills. Here's how it works step-by-step:
1. Bottle Unscrambler: The empty bottles are automatically sorted and aligned to ensure the smooth and uninterrupted flow onto the manufacturing line.
2. Filling Machine: Capsules or tablets are accurately counted and filled into each bottle with high precision and speed.
3. Desiccant Filling: Desiccant packet is automatically added to each bottle to ensure that the contents remain dry and prolong the shelf time.
4. Sponge Filling: A soft sponge is placed on top of the capsules to prevent damage or movement during transportation.
5. Cap Feeder: Caps are automatically sorted and oriented, ready for the capping station.
6. Capping: It can securely tighten each cap, which ensures an airtight seal and constant torque control.
7. Cap Sealer: A induction sealing device applies a foil seal to avoid contamination and leakage.
8. Labeling: Finally, labels are applied automatically to bottles to ensure traceability, branding and to ensure compliance.

Machine Key Components:
1. Full Automatic Bottle Unscrambler
2. 8 Channel Capsule Counter
3. Weight Detector
4. Metal Detector
5. Desiccant Inserter
6. Sponge Inserter
7. Four Wheel Capping Machine
8. Aluminum Foil Sealing Machine
9. Inkjet Coding Machine
10. Round Bottles Labeling Machine

Features:

Full Automatic Bottle Unscrambler Automatically organizes and introduces bottles into the line of production in a timely way. It accommodates different sizes and shapes, providing an uninterrupted and reliable operation with no hand-handling.
	8 Channel Capsule Counter Electronic counting system of high precision with 8 channels that are capable of accurately counting tablets, capsules or soft gels at a high speed. It is equipped with anti-dust and anti-jam technology to ensure stable performance.
Weight Detector Verifies the weight of the filling on bottles to verify precision and consistency. Any bottles that are overweight or underweight are rejected automatically to ensure that the product is in good condition.
	Metal Detector Effectively removes and detects metal contaminants in bottles, guaranteeing that the product is safe and in line with the pharmaceutical manufacturing standards.
Desiccant Inserter Automatically inserts bags of desiccant and canisters in bottles, to keep tablets and capsules dry, which extends shelf life while preserving quality.
	Sponge Inserter Put a sponge pad over the top of filled tablets or capsules to stop breaking or damage during transport and sealing.
Four Wheel Capping Machine Utilizes four-wheel torque control technology to ensure secure and precise cap caps for bottles. Ideal for metal and plastic caps that can be adjusted in tightness and high stability.
	Aluminum Foil Sealing Machine Induction sealing is used to seal the mouth of the bottle with aluminum foil. This provides the protection of leaks and tamper-proofing pharmaceutical products.
Inkjet Coding Machine Prints dates of production batches, dates, or QR codes with clarity on the surface of bottles, which helps to ensure the traceability of bottles and ensuring compliance with GMP standards.
	Round Bottles Labeling Machine Self-adhesive labels are applied smoothly with precision to bottles that are round. Full or half wrap labeling is supported at a rapid speed, and with precise positioning.