High Precision Fastener Plastic Hardware Visual Counting Packing Machine

Application:
This hardware visual counting packing machine is designed to integrate automatic visual counting, filling, and sealing to ensure accurate quantity control and consistent packaging quality. The system is widely used as a professional hardware packaging machine in industries such as hardware manufacturing, furniture fittings, electrical accessories, and construction components. With a working speed of up to 50 bags/min, it is ideal for manufacturers seeking efficient, accurate, and automated fastener packaging solutions.

Package Type:
This hardware visual counting packing machine supports multiple flexible packaging formats for accurate counting and sealing of small parts. Such as plastic bags, PE/PP bags, laminated bags, pillow bags, flat bags, etc.

Suitable Products:
This hardware visual counting packing machine is suitable for accurate visual counting and packaging of a wide range of small plastic and metal parts. Designed as a reliable fastener packing machine, it ensures precise quantity control, stable operation, and consistent packaging quality across multiple industries.
- Plastic & Metal Parts: Fasteners, Small hardware, Washers, Plastic Connectors
- Furniture Hardware: Small connectors Cable clips Torpedo level Plastic parts
- Others: Pharmaceutical Items, Snack, Electronic components, Building blocks

Workflow:
1. Material Feeding: Automatically feeding hardware or fasteners into the system.
2. Products Visual Counting: Counted fastener products accurately for each package
3. Products Filling: Filling fastener products into bags
4. Tube Film Filling & Sealing: Tube Film forming filling, and sealing
5. Output: Finished packages are discharged for collection or the next step.

Machine Structure Overview:

Feature:
1. High-Speed Vision Counting: 10,000 scans per second ensure continuous, accurate counting without errors caused by weight variations.
2. Intelligent Feeding Control: Multi-stage vibration system with coarse and fine adjustment guarantees counting precision.
3. Self-Learning System: Automatic learning and verification reduce setup time and simplify parameter adjustment.
4. Multi-Product Recipes: Supports multiple material types with stored programs for fast changeovers.
5. One-Key Residual Cleaning: Prevents material mixing during product change by automatic tailing cleaning.
6. Full Data Traceability: Automatic local logging with ERP connectivity for easy tracking and management.
7. Zero Under-Count Protection: Eliminates under-filled packages; excess packs are automatically returned.
8. Smart Alarm Monitoring: Real-time detection of foreign objects, material shortages, and abnormal operation.
9. Anti-Blocking Hopper: Open cut-off design ensures smooth material flow and prevents clogging.