Tabletop Vial Filling And Capping Machine For Pharma

Application:
This tabletop vial filling and capping machine can automatically feed bottles, fill liquid into vials, and press bottle caps. It is designed for vials that a conveyor cannot vertically convey; the rotary table fixes the vials and smoothly transports them to the next working station. With a speed of up to 30 bottles/min, it is suitable for various pharmaceutical liquid industries, supporting small to medium-scale production with stable performance and high accuracy.

Suitable Products:
This vial filling and capping machine is versatile across multiple industries.
* Pharmaceutical Liquids: Oral Solution, Eye Drops, Antibiotic Suspension, Injection Liquid, etc.
* Medical Liquids: Laboratory Reagents, Diagnostic Solutions, Test Kit Buffer, Chemical Reagents, Laboratory Solutions, etc.
* Others: Essential Oil, Toner, Cleaning Agent, Disinfectant, Serum, etc.

Container Type:
Our vial liquid filling machine is designed to handle a wide range of vial types, ensuring flexibility for different industries and applications. It is suitable for Glass Vials, Plastic Vials (PET/PP/HDPE), Crimp-Neck Vials, Screw-Cap Vials, Flat-Bottom & Round-Bottom Vials, Small-Volume Micro Vials, etc.

Workflow:
Smart Vial Filling & Capping Process
* Bottle Turntable System – Vials are automatically sorted and fed into the line smoothly, ensuring continuous operation.
* Peristaltic Pump Filling – Single-head filling system delivers accurate and hygienic liquid dosing with minimal waste.
* Inner Cap Automatic Feeding – Inner stoppers are automatically fed and placed into each vial for a secure seal.
* Stopper Pressing System – Ensures stoppers are firmly pressed into place, guaranteeing product safety.
* Outer Cap Automatic Feeding – Outer caps are automatically supplied and placed onto each vial.
* Cap Calibration Device – Aligns and positions caps precisely for consistent quality.
* Cap Crimping System – Securely crimps the outer cap, ensuring a tight and professional seal.
* Finished Bottle Output – Completed vials are smoothly conveyed out, ready for packaging or distribution.

Machine Structure Overview:
This tabletop vial filling and capping machine is designed with a clear and practical structure. Each part plays an important role in ensuring smooth, efficient, and hygienic packaging:
* Control Panel – User-friendly touch screen for easy operation and parameter setting.
* Bottle Unscrambling Structure – Automatically arranges and feeds vials into the production line smoothly.
* Filling Nozzle – High-precision liquid filling, ensuring accurate dosage and minimal waste.
* Vibratory Bowl Sorter (For Stopper) – Automatically sorts and feeds inner stoppers for continuous operation.
* Stopper Pressing Structure – Firmly presses the inner stopper into each vial for product safety.
* Vibratory Bowl Sorter (For Outer Cover) – Automatically feeds outer caps for efficient production.
* Outer Cover Crimping Structure – Securely crimps the outer cap, ensuring a tight and professional seal.
* Finished Bottle Output – Smoothly delivers the completed vials, ready for the next packaging step.

Features:

Compact Desk Design Space-saving structure, perfect for cleanroom or lab environments.
	Smart Control System PLC + touch screen, simple to operate with full automatic programming.
High-Precision Filling Peristaltic pump head ensures accurate and consistent dosing, preventing product waste.
	Automatic Cap Feeding Inner and outer caps are automatically fed by vibration discs.
One-by-One Cap Sorting Vibration device ensures stable and orderly cap delivery.
	Cap Calibration Device Precisely positions outer caps for smoother crimping and reduced damage.